Mold high-temperature heat-insulation coating, cash cow of foundry industry

Molds are various molds and tools used in industrial production for injection molding, blow molding, extrusion, die casting or forging, smelting, stamping, drawing and other methods to obtain the desired products. Molds are closely related to our lives. More than 90% of the items in our lives must be processed through molds.

However, the loss of the mold at high temperatures is extremely high, heat loss, mold metal loss at high temperatures, and so on. The value of mold consumption per year in the machining industry is five times the total value of various machine tools. For example, in the metallurgical industry, only the consumption of hot rolling rolls is more than 300,000 tons per year. The value of hot rolling rolls accounts for more than 5% of the steel production cost. The huge heat loss is also inconsistent with the existing energy conservation policies in China. The large consumption of molds not only directly increases the production costs, but also results in frequent economic shutdowns of large production lines due to frequent mold changes resulting in greater economic losses.

The successful application of high-temperature thermal insulation coatings for molds solves the problem of the depletion of a large number of resources in the mold industry. The only domestic manufacturer of high-temperature heat-insulating coatings for molds is Beijing Zhisheng Weihua Chemical Co., Ltd., whose ZS-1 high-temperature heat-insulating heat-insulation coating has a thermal conductivity of 0.03 W/m. K, temperature 1800 °C, can effectively inhibit a variety of conductive heat and radiant heat, thermal insulation inhibition efficiency of up to 90%. The coating is coated with a thickness of 8mm at the mold surface of 1100°C. The temperature of the mold surface can be reduced from 1100°C to less than 100°C. In addition, Zhisheng Weihua mold high-temperature insulation coating chlorine ion content is zero, can also prevent the air or the process of wet chlorides, sulfides into contact with the metal surface, play a very good anti-corrosion effect on the metal, it will not lead to metal The welding seam is brittle, and the insulation coefficient of the high-temperature insulation coating of ZS-1 Zhisheng mould is very high, and it has very good insulation effect under high temperature.

After the mold is brushed with high-temperature heat-insulation paint, the energy loss of thermal energy can reach more than 80%, the corrosion rate of mold metal can be reduced by 60%, the safety of personnel can be improved by 100%, and the profit of the enterprise can be increased by more than 30%.

Money tree! Mold high-temperature insulation coating, the gospel of the foundry industry. Science and technology represents life, builds high-tech products, protects mold metal, makes mold safety guards, safe production, upgrades production processes, increases business efficiency, has no safety hazards, and creates a thriving casting company.