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China's plastics machinery industry has achieved leapfrog development after the "10th Five-Year Plan", and its industrial scale has been expanded. The main economic indicators for eight consecutive years have been increasing year by year. Its development speed and major economic indicators have been among the top 194 industries under the jurisdiction of the machinery industry. At present, there are more than 400 plastics machinery manufacturing enterprises in China, about 200 large and medium-sized enterprises, and about 15 backbone enterprises. The plastics machinery industry continues to grow and develop. The annual manufacturing capacity of plastics machinery has leapt to the top in the world.
China's plastics machinery enterprises are mainly distributed in the southeastern coastal areas and the Pearl River Delta. Among them, Ningbo has the most rapid development trend. It has now become China's largest injection molding machine production base, and its annual production accounts for more than one-half of the total annual output of domestic injection molding machines. One-third of the world's injection molding machines.
From the beginning of the 21st century, China's plastics machinery exports have gradually increased and are now exported to 46 countries and regions such as the United States, Japan, Germany, Russia, Southeast Asia, and Africa. China's plastics machinery has continued to increase its competitiveness in the low-end product sector, and its share of the global market of 18.6 billion euros has increased from 6.4% in 2001 to 10.2% in 2004.
After China joined the World Trade Organization (WTO), foreign machinery manufacturing accelerated its transfer to China. Some well-known plastics machinery companies in the world, such as Germany's Demag, Krupp, etc., have "arrivaled" in China and some have further established themselves. Technical Center. The entry of foreign plastics machinery manufacturers has brought vitality to China's plastics machinery industry. At the same time, it has also made China's plastics machinery manufacturing enterprises full of opportunities and challenges.
Domestic: Market demand continues to rise during the “10th Five-Year Plan†period. With the development of petrochemical products and the increase in plastic products, plastic machinery has reached the “golden ageâ€. In the next 5 to 10 years, plastic machinery is still a sunrise industry. Some people in the country predict that the 21st century material field is the world of plastics, while China is the largest market for the plastics industry (including the plastics machinery industry) in the 21st century.
At present, the output value of China's plastics machinery industry is about 10 billion yuan each year, while the domestic market demand is about 20 billion yuan. There is still much room for this. In addition, it is now recognized that the per capita consumption of plastics in a country or region and the status of the plastics industry in the national economy are an important indicator of industrial development and progress. China's plastic resources are abundant. The annual output of major synthetic resins reached 42 million tons at the beginning of the 21st century. It is a truly world-renowned plastics power and ranks fourth in the world. According to the forecast, during the "Eleventh Five-Year Plan" period, the output of China's synthetic resin will increase by 5% to 10%. China is also a big consumer of plastics. According to statistics, it accounts for the second largest annual consumption in the world, second only to the United States. China's per capita consumption is only 19 kg, ranking 32nd in the world and 11% to 20% in industrialized countries. It can be seen that China's plastics industry is still undergoing great development. The prospects for plastics machinery are broad, and it follows the needs of plastic products. According to the demand for plastic products, it is forecasted that in the next 5 to 10 years, plastic machinery varieties and patterns will be greatly developed, and the annual output of the products will increase by 5% to 10%. To eliminate pollution, the demand for plastic recycling equipment will also increase year by year.
International: It is difficult to enter the high-end market China's plastic machinery and industrial countries such as Germany, Japan, Italy, there is still a certain gap, mainly in the variety of small, high energy consumption, low level of control, performance and other aspects of instability. The international market has different requirements for plastics machinery and different levels. Western European markets have high requirements for the technical and quality of plastics machinery products, and China is still difficult to cover. Japan’s trade protection and technical level is an invisible bastion, and it is difficult for China to break in. Even if it is scored, the export volume is not large. Hong Kong and Macao are China's traditional markets, but in recent years the region has formed its own plastics industry and has a certain degree of mechanical manufacturing capabilities. Although the United States has a high level of technology, the requirements are multi-layered. While exporting high-grade plastic machinery, it also imports many plastic machinery that it does not and does not want to produce. As early as 1996, the amount of plastic machinery imported from the United States was 495 million U.S. dollars. With the improvement of product quality and after-sales service, the US market will surely expand.
In addition, Middle East oil-producing countries such as Jordan, Iran, Saudi Arabia and other countries have more foreign exchange income. They like to import complete sets of plastic processing equipment through bidding and contracted projects. With the improvement of the complete set of equipment in China, market development capability will increase. Changzhou Automatic Control Systems Engineering's complete woven bag production line has entered the market. Southeast Asian countries such as Indonesia, Thailand, Malaysia, Vietnam and other countries are another traditional market for plastic machinery. It is expected that demand will continue to rise in the future. In particular, the demand for plastic machinery in Vietnam is growing rapidly. In the past, the equipment used by China’s aid facilities has reached the point where it must be updated after several decades of use. Russia and Eastern Europe have great market potential and are also one of China’s major markets. Plastic machinery near the Far East region in China is almost entirely imported. South America and Africa are also potential markets for Chinese exports of plastic machinery. In order to increase the added value of products to occupy the market, it is necessary to complete the upgrading of plastic machinery products as soon as possible and improve the grade.
Suggestions and Prospects for the Development of the Plastics Machinery Industry In order to change the status quo of domestic plastics machinery, China has achieved a right to speak with its scale in the international community and entered the world's most powerful presses. The “Eleventh Five-Year Plan†is a crucial period. Experts suggest that the following measures should be taken on the basis of summing up experiences and finding gaps:
Adjust the organizational structure of the company. On the whole, the organizational structure of China's plastics machinery industry is not ideal. There are few large-scale enterprises, and small and medium-sized enterprises occupy half of the country. Small businesses are weak in terms of technical strength, production equipment or management level, and have poor anti-risk capabilities. Therefore, enterprises in China's plastics machinery industry that produce the same type of products should unite, take the road of grouping, and participate in competition.
Increase technical investment. In China, too few institutions specialize in research on plastics machinery, and the strength of research on plastics machinery products is weak, resulting in low technical content of plastics machinery products. During the “Eleventh Five-Year Plan†period, the research institutions for presses should be expanded to create their own patented products to improve the “worth†of presses.
Use the results of the international presses. The plastics machinery industry in foreign industrial advanced countries started early and mastered more new technologies, new products and technology patents in this area. When China innovates and expands its products, it tries to learn from international experience and use the achievements of the internationally-established presses. To take the road of repeated research and development, we must adopt joint, joint venture, and introduction methods, and even purchase advanced and mature control systems for parts and accessories to create and transform plastic machinery in China so that China's plastics machinery products can be upgraded as quickly as possible. A new step.
Using advanced technology and equipment. At present, most of the mechanical processing equipment of China's press manufacturing companies adopt general-purpose machine tools for processing plastic parts, which has low efficiency and unstable quality. It should be replaced by the use of special tools, fixtures, gages, CNC machine tools, and special machine tools to machine larger quantities of press parts. Only advanced technology and equipment can improve efficiency, ensure quality, and reduce costs. Develop labor-intensive products. At present, the industrial structure in the world is undergoing adjustment. Industrialized countries continue to shift industrial production to capital-intensive and technology-intensive industries, and labor-intensive products are shifting to developing countries and regions. China should take advantage of this opportunity to develop open mills, internal mixers, calenders, plastic recycling equipment, and high-end edge equipment to create conditions for the export of plastic machinery to foreign exchange and to solve the problem of excess labor.
China's plastics machinery enterprises are mainly distributed in the southeastern coastal areas and the Pearl River Delta. Among them, Ningbo has the most rapid development trend. It has now become China's largest injection molding machine production base, and its annual production accounts for more than one-half of the total annual output of domestic injection molding machines. One-third of the world's injection molding machines.
From the beginning of the 21st century, China's plastics machinery exports have gradually increased and are now exported to 46 countries and regions such as the United States, Japan, Germany, Russia, Southeast Asia, and Africa. China's plastics machinery has continued to increase its competitiveness in the low-end product sector, and its share of the global market of 18.6 billion euros has increased from 6.4% in 2001 to 10.2% in 2004.
After China joined the World Trade Organization (WTO), foreign machinery manufacturing accelerated its transfer to China. Some well-known plastics machinery companies in the world, such as Germany's Demag, Krupp, etc., have "arrivaled" in China and some have further established themselves. Technical Center. The entry of foreign plastics machinery manufacturers has brought vitality to China's plastics machinery industry. At the same time, it has also made China's plastics machinery manufacturing enterprises full of opportunities and challenges.
Domestic: Market demand continues to rise during the “10th Five-Year Plan†period. With the development of petrochemical products and the increase in plastic products, plastic machinery has reached the “golden ageâ€. In the next 5 to 10 years, plastic machinery is still a sunrise industry. Some people in the country predict that the 21st century material field is the world of plastics, while China is the largest market for the plastics industry (including the plastics machinery industry) in the 21st century.
At present, the output value of China's plastics machinery industry is about 10 billion yuan each year, while the domestic market demand is about 20 billion yuan. There is still much room for this. In addition, it is now recognized that the per capita consumption of plastics in a country or region and the status of the plastics industry in the national economy are an important indicator of industrial development and progress. China's plastic resources are abundant. The annual output of major synthetic resins reached 42 million tons at the beginning of the 21st century. It is a truly world-renowned plastics power and ranks fourth in the world. According to the forecast, during the "Eleventh Five-Year Plan" period, the output of China's synthetic resin will increase by 5% to 10%. China is also a big consumer of plastics. According to statistics, it accounts for the second largest annual consumption in the world, second only to the United States. China's per capita consumption is only 19 kg, ranking 32nd in the world and 11% to 20% in industrialized countries. It can be seen that China's plastics industry is still undergoing great development. The prospects for plastics machinery are broad, and it follows the needs of plastic products. According to the demand for plastic products, it is forecasted that in the next 5 to 10 years, plastic machinery varieties and patterns will be greatly developed, and the annual output of the products will increase by 5% to 10%. To eliminate pollution, the demand for plastic recycling equipment will also increase year by year.
International: It is difficult to enter the high-end market China's plastic machinery and industrial countries such as Germany, Japan, Italy, there is still a certain gap, mainly in the variety of small, high energy consumption, low level of control, performance and other aspects of instability. The international market has different requirements for plastics machinery and different levels. Western European markets have high requirements for the technical and quality of plastics machinery products, and China is still difficult to cover. Japan’s trade protection and technical level is an invisible bastion, and it is difficult for China to break in. Even if it is scored, the export volume is not large. Hong Kong and Macao are China's traditional markets, but in recent years the region has formed its own plastics industry and has a certain degree of mechanical manufacturing capabilities. Although the United States has a high level of technology, the requirements are multi-layered. While exporting high-grade plastic machinery, it also imports many plastic machinery that it does not and does not want to produce. As early as 1996, the amount of plastic machinery imported from the United States was 495 million U.S. dollars. With the improvement of product quality and after-sales service, the US market will surely expand.
In addition, Middle East oil-producing countries such as Jordan, Iran, Saudi Arabia and other countries have more foreign exchange income. They like to import complete sets of plastic processing equipment through bidding and contracted projects. With the improvement of the complete set of equipment in China, market development capability will increase. Changzhou Automatic Control Systems Engineering's complete woven bag production line has entered the market. Southeast Asian countries such as Indonesia, Thailand, Malaysia, Vietnam and other countries are another traditional market for plastic machinery. It is expected that demand will continue to rise in the future. In particular, the demand for plastic machinery in Vietnam is growing rapidly. In the past, the equipment used by China’s aid facilities has reached the point where it must be updated after several decades of use. Russia and Eastern Europe have great market potential and are also one of China’s major markets. Plastic machinery near the Far East region in China is almost entirely imported. South America and Africa are also potential markets for Chinese exports of plastic machinery. In order to increase the added value of products to occupy the market, it is necessary to complete the upgrading of plastic machinery products as soon as possible and improve the grade.
Suggestions and Prospects for the Development of the Plastics Machinery Industry In order to change the status quo of domestic plastics machinery, China has achieved a right to speak with its scale in the international community and entered the world's most powerful presses. The “Eleventh Five-Year Plan†is a crucial period. Experts suggest that the following measures should be taken on the basis of summing up experiences and finding gaps:
Adjust the organizational structure of the company. On the whole, the organizational structure of China's plastics machinery industry is not ideal. There are few large-scale enterprises, and small and medium-sized enterprises occupy half of the country. Small businesses are weak in terms of technical strength, production equipment or management level, and have poor anti-risk capabilities. Therefore, enterprises in China's plastics machinery industry that produce the same type of products should unite, take the road of grouping, and participate in competition.
Increase technical investment. In China, too few institutions specialize in research on plastics machinery, and the strength of research on plastics machinery products is weak, resulting in low technical content of plastics machinery products. During the “Eleventh Five-Year Plan†period, the research institutions for presses should be expanded to create their own patented products to improve the “worth†of presses.
Use the results of the international presses. The plastics machinery industry in foreign industrial advanced countries started early and mastered more new technologies, new products and technology patents in this area. When China innovates and expands its products, it tries to learn from international experience and use the achievements of the internationally-established presses. To take the road of repeated research and development, we must adopt joint, joint venture, and introduction methods, and even purchase advanced and mature control systems for parts and accessories to create and transform plastic machinery in China so that China's plastics machinery products can be upgraded as quickly as possible. A new step.
Using advanced technology and equipment. At present, most of the mechanical processing equipment of China's press manufacturing companies adopt general-purpose machine tools for processing plastic parts, which has low efficiency and unstable quality. It should be replaced by the use of special tools, fixtures, gages, CNC machine tools, and special machine tools to machine larger quantities of press parts. Only advanced technology and equipment can improve efficiency, ensure quality, and reduce costs. Develop labor-intensive products. At present, the industrial structure in the world is undergoing adjustment. Industrialized countries continue to shift industrial production to capital-intensive and technology-intensive industries, and labor-intensive products are shifting to developing countries and regions. China should take advantage of this opportunity to develop open mills, internal mixers, calenders, plastic recycling equipment, and high-end edge equipment to create conditions for the export of plastic machinery to foreign exchange and to solve the problem of excess labor.
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