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After the holiday, the short-term employment gap in Guangdong Province showed an increasing trend, with a peak of 80-100 million. Although the employment gap began to narrow significantly in late February, it is currently about 600,000 to 800,000 people, but there are still difficulties in recruiting workers in similar industries. LED lighting is a labor-intensive industry and has been plagued by recruitment difficulties and staff instability in recent years.
This situation has led many automation manufacturers to see business opportunities. In recent years, companies including Hangzhou Zhongwei, Taiwan Zhongmao, Tengsheng, Temama Automation, etc. have launched their own automatic lighting production lines, vying for huge LED lighting production line automation transformation and upgrading market. . The idea is to replace labor with automated solutions to solve the difficult recruitment problems in the current labor-intensive industries. LED equipment companies have completed the research and development of LED bulb and lamp automation production lines.
The LED bulb production line uses glass covers according to customer requirements. Because it is fragile, one worker must be assigned to specialize in packing. If you use the PCB cover that is commonly used by the public, a production line that originally required 20 people, now only needs one person, and the labor cost will be greatly reduced.
In order to ensure stability, the production line speed is controlled at 900-1200/hour, and a conservative estimate of 1000/hour, but it should also be expected. According to the current salary of Shenzhen workers of 3,500 yuan / person / month, the lighting companies can quickly recover the cost.
The production line is designed according to the customer's requirements, including assembling the lamp holder, fixing the lamp holder, rivet, flipping, testing, dispensing, installing the lampshade, curing, etc., and directly entering the aging line after the wiring, maximizing the efficiency of the automated production line. This line is currently suitable for use in bulbs and spotlights.
Considering the LED process change, the production line is designed with a modular design. The modification only needs to increase or decrease the module. For example, if you need to add a trademark to the outer casing, you only need to adjust the module and add a visual positioning system.
In addition to labor costs, human emotions and other issues also have a decisive impact on the final yield of the bulb, in addition to the need for rest and equipment is not required, but the premise must be high yield. Yu Shunping said that after testing the production line, the lamp lamp yield can reach 99.5, which will reduce the loss caused by defective products to the minimum.
This released automatic production line of bulbs adopts double detection method. On the one hand, the equipment can detect itself. On the other hand, a worker is also arranged to detect the fog and black spots of the lampshade. As long as the incoming material itself has no problem, The overall yield of the material specifications can be improved.
Step-by-step robots This year's luminaire automation line will be the focus of automated production equipment, and part of the robot will be integrated into the production line next year. As the cost of human resources continues to increase, each company's demand for automated production lines will also increase rapidly.
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Jiangsu Zhongluman New Material Technology Co., Ltd , https://www.rozhmch.com