In 2013, China's papermaking equipment manufacturing industry achieved a production value of 38.5 billion yuan, a profit of 2.6 billion yuan and an export value of about 800 million US dollars. In 2014, in the context of the decline in the growth rate of the paper industry, from January to August, the main business income of papermaking equipment manufacturing industry reached 27.769 billion yuan, an increase of 8.4% year-on-year.
China's pulping and papermaking equipment has reached a new level In the past 10 years, China's papermaking equipment industry has fully exerted its comparative advantages and late-coming advantages, and achieved a series of breakthrough innovations, such as an independently developed width of 5,600 mm and a speed of 1,200 meters per minute. - A 1,500-meter paper machine for culture; a board machine with a width of 5600 mm and a speed of 800 meters per minute; a coated white board machine with a width of 4800 mm and a speed of 800 meters per minute; an annual output of 600,000 tons - 1.5 million tons of chemistry Wood pulp large-scale twin-roller pulp presses, especially the world's first non-wood fiber vertical continuous steamer independently developed by Tranlin Paper, have been successfully put into operation. All this shows that China's papermaking equipment manufacturing industry has the basis and conditions for sprinting to the second world square.
Looking back at the tortuous development of China's pulp and paper equipment manufacturing industry, it can be roughly divided into three stages. The first stage was to lay the foundation and initially complete the stage of the equipment manufacturing industry layout, forming the layout of the three main engine factories in Shanghai, Xi'an and Liaoyang. In the 1960s, it successfully produced 3150 news paper machines. The second stage was the impetus of the former State Economic and Trade Commission and the State Light Industry Bureau. Through the implementation of nearly 10 technical and trade projects, it narrowed the gap with foreign advanced equipment in key equipment and fields, and laid the foundation for rapid development. The third stage is the current stage of rapid development and catch-up.
Although China's pulp and paper equipment manufacturing industry has achieved remarkable results, due to late start, poor foundation, and insufficient investment, compared with the three major papermaking equipment giants, Andritz International, Metso, and Voith, there are still Big gap. Equipment is the carrier of process technology. It is also a concentrated expression of process and technology. At the same time, pulp and papermaking equipment is a super-large electromechanical integration and intelligent integrated equipment. It requires the realization of information and intelligence, and requires high-speed operation to achieve high Reliability is a technology-intensive high-end manufacturing industry, and it is also a manifestation of national equipment manufacturing capabilities and capabilities. Therefore, China must start from a high starting point to plan the development of the equipment industry, enhance its capacity for independent innovation, speed up the process of catch-up, aim at the second-party target of the international pulp and paper equipment manufacturing industry, and vigorously implement high-end and catch-up and leapfrog strategies.
Respond to the challenge of a new round of scientific and technological revolutions and industrial reforms The current global new round of science and technology and industrial revolutions are ready to come. The third industrial revolution is on the rise. The resulting international industrial restructuring and new technological revolution is advancing rapidly. A new round of technological revolution Will have a major impact on the future of manufacturing.
First of all, digital, intelligent technology and equipment will run through the entire life cycle of the product. In the future, digital technology, network technology, and intelligent technology will penetrate into the entire process of product development, design, and manufacturing, and promote a major change in the production process.
Second, digital technology will profoundly change the manufacturing mode and industry form of the manufacturing industry. Digital platform technology is the carrier for digital manufacturing. New technologies such as the new generation Internet, big data, and cloud computing continue to emerge. It is imperative that manufacturers must be good at taking full advantage of new digital platforms to better integrate into the global industrial chain and Innovation chain. Globalization of resource allocation has become a new way for manufacturing companies to cultivate competitive advantages. Enterprises decompose the value chain and production process into different countries and regions through the Internet, and the industrial division of labor pays more attention to specialization and refinement. Multi-regional cooperation in technology research and development, production, and sales is increasingly strengthened. Under the impetus of the new type of Internet, the combination of low-cost large-scale manufacturing and small-batch personalized production makes it possible to realize low-cost and large-scale personalized manufacturing.
Third, greenization and service are increasingly becoming the new trend of manufacturing transformation and development. The most important thing for the future manufacturing industry is to realize the efficient use of resources and energy and minimize the damage to the ecological environment. European and American "green supply chain", "low-carbon reform", Japan's zero-emission and other new product design concepts continue to rise. The “green manufacturing†and other clean production processes are becoming more and more popular. Energy-saving and environmentally-friendly production, remanufacturing, and other “veined†industrial chains continue to improve, indicating that the green development of the manufacturing industry has become a consensus.
All in all, the brewing and promotion of a new round of scientific and technological revolutions and industrial changes will profoundly change the manufacturing mode and industrial form of the manufacturing industry, pose a severe challenge to the pulp and paper equipment manufacturing industry, but it also provides a rare opportunity to catch up and make developments. We have the opportunity to stand at the same starting line with the world's giants. Therefore, we must keep up with the latest developments in science and technology, grasp the direction of development, and truly take the road of innovation-driven development.
Create "Chinese Brand" of Pulp and Paper Equipment
At present, China's pulping and papermaking equipment manufacturing industry is entering a new stage of structural adjustment, industrial upgrading, and innovation-driven development. With the papermaking industry entering a period of strategic restructuring, the peak of large-scale introduction of foreign advanced equipment has passed. As investment and factors of production cost continue to increase in the role and status of future competition, the demand for superior cost-effective, advanced, applicable, and reliable domestic equipment is more and more urgent, which provides a huge market demand for the development of pulp and paper equipment manufacturing industry. . Therefore, the equipment manufacturing industry should seize rare opportunities for development, work hard from four aspects, vigorously implement the high-end strategy, and constantly improve its competitiveness.
First, we must adhere to the development strategy of combining socialized production with professional cooperation and support. We must increase the integration of manufacturing resources, form a modern industrial cluster structure that is composed of a host and a number of specialized enterprises, and resolutely overcome large and complete. Small and full of ills. To achieve coordinated development, win-win cooperation and prevent internal disorderly competition. At present, the world has introduced a new “distributing and distributing†manufacturing model, that is, to connect discrete individuals, design resources, and individual needs. Through an “integrated-dispersed†model, individualized customization can be achieved while cost control and on-time delivery are determined. The characteristics of the “collection and distribution†model are “crowd creationâ€, “public demand†and “crowdsourcingâ€.
The second is to clearly position, vigorously promote the differentiation strategy, aim at the international advanced level, adhere to the "international standards, local advantages" strategy, adhere to the high-end, "going out" and international development.
Third, accelerating the accumulation of innovative elements such as technology, human resources, and capital, and accelerating the construction of key laboratories in qualified enterprises so as to become the source of the company’s innovation capability and the core of its competitiveness. At the same time, it must promote and strengthen the key components. Joint research.
The fourth is to take a deep integration approach with Chinese characteristics. To strengthen integrated innovation, digestion and absorption, and innovation, we must use DCS systems and control systems as a breakthrough, integrate and provide complete sets of technologies and equipment, and create conditions for outsourcing.
China's pulping and papermaking equipment has reached a new level In the past 10 years, China's papermaking equipment industry has fully exerted its comparative advantages and late-coming advantages, and achieved a series of breakthrough innovations, such as an independently developed width of 5,600 mm and a speed of 1,200 meters per minute. - A 1,500-meter paper machine for culture; a board machine with a width of 5600 mm and a speed of 800 meters per minute; a coated white board machine with a width of 4800 mm and a speed of 800 meters per minute; an annual output of 600,000 tons - 1.5 million tons of chemistry Wood pulp large-scale twin-roller pulp presses, especially the world's first non-wood fiber vertical continuous steamer independently developed by Tranlin Paper, have been successfully put into operation. All this shows that China's papermaking equipment manufacturing industry has the basis and conditions for sprinting to the second world square.
Looking back at the tortuous development of China's pulp and paper equipment manufacturing industry, it can be roughly divided into three stages. The first stage was to lay the foundation and initially complete the stage of the equipment manufacturing industry layout, forming the layout of the three main engine factories in Shanghai, Xi'an and Liaoyang. In the 1960s, it successfully produced 3150 news paper machines. The second stage was the impetus of the former State Economic and Trade Commission and the State Light Industry Bureau. Through the implementation of nearly 10 technical and trade projects, it narrowed the gap with foreign advanced equipment in key equipment and fields, and laid the foundation for rapid development. The third stage is the current stage of rapid development and catch-up.
Although China's pulp and paper equipment manufacturing industry has achieved remarkable results, due to late start, poor foundation, and insufficient investment, compared with the three major papermaking equipment giants, Andritz International, Metso, and Voith, there are still Big gap. Equipment is the carrier of process technology. It is also a concentrated expression of process and technology. At the same time, pulp and papermaking equipment is a super-large electromechanical integration and intelligent integrated equipment. It requires the realization of information and intelligence, and requires high-speed operation to achieve high Reliability is a technology-intensive high-end manufacturing industry, and it is also a manifestation of national equipment manufacturing capabilities and capabilities. Therefore, China must start from a high starting point to plan the development of the equipment industry, enhance its capacity for independent innovation, speed up the process of catch-up, aim at the second-party target of the international pulp and paper equipment manufacturing industry, and vigorously implement high-end and catch-up and leapfrog strategies.
Respond to the challenge of a new round of scientific and technological revolutions and industrial reforms The current global new round of science and technology and industrial revolutions are ready to come. The third industrial revolution is on the rise. The resulting international industrial restructuring and new technological revolution is advancing rapidly. A new round of technological revolution Will have a major impact on the future of manufacturing.
First of all, digital, intelligent technology and equipment will run through the entire life cycle of the product. In the future, digital technology, network technology, and intelligent technology will penetrate into the entire process of product development, design, and manufacturing, and promote a major change in the production process.
Second, digital technology will profoundly change the manufacturing mode and industry form of the manufacturing industry. Digital platform technology is the carrier for digital manufacturing. New technologies such as the new generation Internet, big data, and cloud computing continue to emerge. It is imperative that manufacturers must be good at taking full advantage of new digital platforms to better integrate into the global industrial chain and Innovation chain. Globalization of resource allocation has become a new way for manufacturing companies to cultivate competitive advantages. Enterprises decompose the value chain and production process into different countries and regions through the Internet, and the industrial division of labor pays more attention to specialization and refinement. Multi-regional cooperation in technology research and development, production, and sales is increasingly strengthened. Under the impetus of the new type of Internet, the combination of low-cost large-scale manufacturing and small-batch personalized production makes it possible to realize low-cost and large-scale personalized manufacturing.
Third, greenization and service are increasingly becoming the new trend of manufacturing transformation and development. The most important thing for the future manufacturing industry is to realize the efficient use of resources and energy and minimize the damage to the ecological environment. European and American "green supply chain", "low-carbon reform", Japan's zero-emission and other new product design concepts continue to rise. The “green manufacturing†and other clean production processes are becoming more and more popular. Energy-saving and environmentally-friendly production, remanufacturing, and other “veined†industrial chains continue to improve, indicating that the green development of the manufacturing industry has become a consensus.
All in all, the brewing and promotion of a new round of scientific and technological revolutions and industrial changes will profoundly change the manufacturing mode and industrial form of the manufacturing industry, pose a severe challenge to the pulp and paper equipment manufacturing industry, but it also provides a rare opportunity to catch up and make developments. We have the opportunity to stand at the same starting line with the world's giants. Therefore, we must keep up with the latest developments in science and technology, grasp the direction of development, and truly take the road of innovation-driven development.
Create "Chinese Brand" of Pulp and Paper Equipment
At present, China's pulping and papermaking equipment manufacturing industry is entering a new stage of structural adjustment, industrial upgrading, and innovation-driven development. With the papermaking industry entering a period of strategic restructuring, the peak of large-scale introduction of foreign advanced equipment has passed. As investment and factors of production cost continue to increase in the role and status of future competition, the demand for superior cost-effective, advanced, applicable, and reliable domestic equipment is more and more urgent, which provides a huge market demand for the development of pulp and paper equipment manufacturing industry. . Therefore, the equipment manufacturing industry should seize rare opportunities for development, work hard from four aspects, vigorously implement the high-end strategy, and constantly improve its competitiveness.
First, we must adhere to the development strategy of combining socialized production with professional cooperation and support. We must increase the integration of manufacturing resources, form a modern industrial cluster structure that is composed of a host and a number of specialized enterprises, and resolutely overcome large and complete. Small and full of ills. To achieve coordinated development, win-win cooperation and prevent internal disorderly competition. At present, the world has introduced a new “distributing and distributing†manufacturing model, that is, to connect discrete individuals, design resources, and individual needs. Through an “integrated-dispersed†model, individualized customization can be achieved while cost control and on-time delivery are determined. The characteristics of the “collection and distribution†model are “crowd creationâ€, “public demand†and “crowdsourcingâ€.
The second is to clearly position, vigorously promote the differentiation strategy, aim at the international advanced level, adhere to the "international standards, local advantages" strategy, adhere to the high-end, "going out" and international development.
Third, accelerating the accumulation of innovative elements such as technology, human resources, and capital, and accelerating the construction of key laboratories in qualified enterprises so as to become the source of the company’s innovation capability and the core of its competitiveness. At the same time, it must promote and strengthen the key components. Joint research.
The fourth is to take a deep integration approach with Chinese characteristics. To strengthen integrated innovation, digestion and absorption, and innovation, we must use DCS systems and control systems as a breakthrough, integrate and provide complete sets of technologies and equipment, and create conditions for outsourcing.
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